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Clutch Adjustment problem after new clutch
https://www.slantsix.org/forum/viewtopic.php?t=11505
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Author:  Keith [ Fri Jan 21, 2005 11:03 am ]
Post subject:  Clutch Adjustment problem after new clutch

I just replaced the clutch disc, pressure plate, and throw-out bearing in my 1969 slant-six Dart. I used the 10" version (pick-up application). Everything went fine, but now with the clutch adjustment rod adjusted all the way out, the clutch will not fully disengage to allow the gears to shift.
Could I just fabricate a longer adjustment rod to get more travel or
what am I missing here. The new parts were all together in one of the clutch assembly kits.
Any ideas would be greatly appreciated.

Author:  sandy in BC [ Fri Jan 21, 2005 12:21 pm ]
Post subject: 

Did you install the disc the right way around? If it is backwards the clutch will not disengage.

Author:  Keith [ Fri Jan 21, 2005 1:10 pm ]
Post subject: 

The disc was marked with "flywheel side" and I installed it that way.
Mental lapses are always possible, but I am hopeful I did it the right way.

Author:  sandy in BC [ Fri Jan 21, 2005 1:30 pm ]
Post subject: 

How much free play do you have? (pedal motion before throwout bearing starts to disengage clutch)

Author:  65dart [ Fri Jan 21, 2005 1:32 pm ]
Post subject: 

I once had a similiar problem, for me it turned out to be a slightly damged pilot bushing, after a couple hundred miles and some hard shifting the rough spot wore off the bushing and everything has been fine since.

Author:  Keith [ Fri Jan 21, 2005 11:51 pm ]
Post subject: 

I used the roller bearing type pilot bushing that goes into the end of the
crankshaft.
The pedal goes a little more than half way down before it engages the throw-out bearing.
A friend of mine is making me a sleeve to go over the adjujsting rod to give it some more length. With the inspection cover off can I tell if the
disc is in backwards? Thanks for the replies.

Author:  Keith [ Thu Feb 03, 2005 2:54 pm ]
Post subject: 

I took the transmisssion back out and dropped the pressure plate and disc.
The disc was not in backwards. When removing the bolts attaching the pressure I noticed the lock washers were making contact with the disc. I had used the bolts from the 9 1/2 inch set up. I used new smaller head
allen wrench style bolts with smaller washers and put it all back together.
It is better, and I can shift between second and third, but not first and reverse. I can cut the engine off, put the car in either first or reverse and start the car with the clutch depresssed, but once I shift back to neutral, I can not get it back into first or reverse, only second or third. The clutch pedal seems to have the right movement and engages with the pedal about one and a half to two inches off the floor.
This car sat for many years and I put a rebulit engine in it along with the new clutch kit. I really do not know how the tranny functioned before.
It is a three on the tree with non syncro first gear. It was still full of fluid
when I removed it and seemed to function okay.
Any ideas would be appreciated.

Author:  sandy in BC [ Thu Feb 03, 2005 3:25 pm ]
Post subject: 

You should have the clutch adjusted so it starts to disengage the clutch about 1" from the top. 1 1/2" to 2" from the floor is probably not fully releasing the disc. I wonder if your throwout bearing is appropriate to the rest of the package. Is your linkage "complete"?


Here is a good article for what you are doing.

http://www.slantsix.org/articles/clutch ... utches.htm

Author:  sixty4dartgt [ Mon Feb 07, 2005 9:53 pm ]
Post subject: 

10" disc can throw off your pivot point. Check out this link:
http://www.slantsix.org/forum/viewtopic ... highlight=

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