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Modifying 1bbl exhaust manofold for super six
https://www.slantsix.org/forum/viewtopic.php?t=5952
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Author:  drwheelie [ Sun Jun 08, 2003 7:51 am ]
Post subject:  Modifying 1bbl exhaust manofold for super six

Ok
Everyone on this list must think I am a real psycho now.
I may be setting a record for most postings in a 48 hour period.

This is because the super six conversion on my wifes car has ground to a halt as I learned about exhaust man warpage the hard way. She is being tolerant for now but the clock is ticking down!

I have been thinking of options and I just thought of another, super cheap way out here.

Is the only difference between the 2bbl exhaust manifold and the 1bbl manifold the dimaeter of the outlet pipe?

If so, i could just port out the outlet on the 1bbl manifold that came off my car and be off to the races (assuming it is not warped of course)

Someone out there let me know if I am on the right track here.

Thanks

Dr Wheelie

Author:  DusterIdiot [ Sun Jun 08, 2003 10:20 am ]
Post subject:  76 mnifold is a 76 manifold....

The outlet on the manifold is the same on all the manifolds about 2".
Someone noted that the supersix manifold might have a slight 'kick' like 5 degrees outward to maintain the bigger header pipe it uses, but my Feather Duster still uses the same pipe and it's stock manifold has no kick to it...

So, in a nutshell, you can pull the exhaust manifold off your 1 barrel setup, get the gasket sets and follow these instructions:

http://www.slantsix.org/articles/manifo ... unting.htm

good luck,

-D.Idiot

Author:  drwheelie [ Sun Jun 08, 2003 10:35 am ]
Post subject: 

Not sure about this. I measured the outlet diameter on my junk super six manifold and on my stock 1bbl manifold found the super six to be bigger by 1/4 inch. The surface area of the exhaust mounting flange is exactly the same between the two. The bend in the outlet runner tube appears to identical between the two.

So, if I can establish for sure that the outlet hole diameter is the only difference, then I can use my old 1bbl manifold after a bit of grinding.

If I am going to be grinding might as well hit the ports too, what is the proceedure for grinding out the ports? Just grind away material from the inside wall of each or do you enlarge the entire port opening?

Thanks
DW

Author:  Eric W [ Sun Jun 08, 2003 10:49 am ]
Post subject: 

When a friend tried using a 1bbl exhaust manifold on his super six manifold, there was a gap between where the manifolds bolted together. He went and found a super six manifold (uncracked) and then it went together. I don't know the details or why this was. Must have been some difference between the two, all I know. Make sure you check this before bolting up.

Author:  Matt Cramer [ Sun Jun 08, 2003 3:38 pm ]
Post subject:  Matched pairs

I've heard of the mismatch issue Eric mentioned affecting other manifolds, and I think it's more of a warpage problem than a design problem. In fact, I may have wound up sticking a 1-bbl exhaust manifold to a Super Six intake manifold back when my Dart had a Super Six. The problem is that the warpage of one manifold may affect the warpage of the other, so manifolds become "matched pairs" over time. That's the most important reason for wanting to grab both manifolds on a Super Six car.

Author:  drwheelie [ Sun Jun 08, 2003 4:50 pm ]
Post subject: 

Yeah I kind of figured that they probably warped in pairs although they are made of different materials and so that may also be a factor.

Wish I could just buy a brand new one but of course that isnt an option unless I could afford the dutras. I am leaning towards a new mopar performance header.

Thanks

DW

Author:  relic-lover [ Wed Jun 18, 2003 8:51 pm ]
Post subject:  manifold is available new ! but pricey !

Wow I was surprised - I got hits at autozone, kragen and NApa.
I used a 74 dart 225 for the search vehicle - the price was $400 +
Dorman 674232 and Motormite (same number)
and BalKamp BK 6002436

One question that I have is the heat stove area the same size on the super six and the 1 bbl cars?

Author:  '74 Sport [ Thu Jun 19, 2003 7:02 am ]
Post subject: 

relic-lover,
Are you talking about exhaust manifolds? They want $400? :shock:

Jerry

Author:  relic-lover [ Thu Jun 19, 2003 8:37 pm ]
Post subject:  Yep - a bit more than 400 dollars !

at napaonline.com they were 410. kragen (partsamerica.com) and autozone.com 439. and 459. And I bet you still get to pay shipping and state sales tax :!:

I sure will look at the ones in the boneyards closer now.

Author:  Pierre [ Thu Jun 19, 2003 9:31 pm ]
Post subject: 

I find it odd that kragen lists it as 1.5 lbs....

Author:  '74 Sport [ Thu Jun 19, 2003 9:59 pm ]
Post subject:  Worth a phone call

relic-lover,
I called these guys this week. They have new exhaust manifolds for only $199. At least for my '74 Sport. They are located in Ft. Worth, TX, not too far from me.

Stevens Specialty Engine Parts
1-800-443-2673

Might be worth a phone call,
Jerry

Author:  70valiant [ Sun Jun 22, 2003 2:55 pm ]
Post subject: 

when I super sixed my car I measured the exhaust outlet on both manifolds and found they were the same at 1 3/4" :? . The stock pipe dosen't like to seal properly though i think there is a slight cant to the super six exhaust manifold. I am using the stock one barrel stove pipe on my super six manifolds.

Author:  kesteb [ Mon Jun 23, 2003 12:47 pm ]
Post subject: 

To fix that problem, just lossen the hangers for the whole exhaust system and everything should even out when bolted together again.

It worked for me...

Author:  '74 Sport [ Tue Jun 24, 2003 8:25 am ]
Post subject: 

relic-lover,
Did you happen to call Stevens Specialty, and what did they have to say?

Jerry

Author:  Guest [ Tue Jun 24, 2003 9:20 am ]
Post subject:  No I didn't call -

I still have one more manifold set stashed away in the garage -
I need to check and see if it is warped. If it is good I'll use it. If it is warped I'll call.

Thanks for providing their contact info.

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