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Is punching extra holes in your head gasket a good idea?
Yes. 33%  33%  [ 2 ]
No. 50%  50%  [ 3 ]
Yes, but only if they are supposed to be there. 17%  17%  [ 1 ]
Total votes: 6
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 Post subject: Head gasket holes
PostPosted: Fri Oct 29, 2004 11:52 am 
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Supercharged
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Joined: Sun Nov 03, 2002 9:20 pm
Posts: 13281
Location: Fircrest, WA
Car Model: 76 D100
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I just got a new head gasket and it looks like it is missing holes for two coolant passages. The holes are circled on the block (and there are matching holes on the head) and the spot where the holes should be is marked on the gasket with an X. I punched them out to make sure I had good coolant flow, but I have heard differing opinions about whether this is a good idea or not. I have always punched these holes out presuming that the factory put them there for a reason, but I could be wrong.

Opinions? :?:


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 Post subject:
PostPosted: Fri Oct 29, 2004 12:34 pm 
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Guru
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Joined: Sat Oct 12, 2002 11:22 am
Posts: 3740
Location: Sonoma, Calif.
Car Model: Many Darts and a Dacuda
I always make sure those two holes are blocked-off. On race engines I thread those holes in the block's deck and install plugs.
http://www.slantsix.org/articles/dutra- ... ckquiz.jpg

Think about the coolant flow, cold coolant enters the water pump and goes into the front of the block at the w. pump flange. The coolant travels to the rear of the block picking-up some heat, but not a lot.
The coolant then passes up to the rear of the head though those 2 large holes at the rear of the engine. At that point it travels forward through the head where it picks-up most of it's heat.
Note that the block and gasket has 6 small 1/4" "bleed holes" that allows a small amount of the colder block coolant to come up into the head, right under each exhaust port. This helps keep these super hot areas cool.

If you open-up the 2 holes in question, you allow the colder block coolant entering the block to "short cut" right up to the front of the head and back out of the engine. The bad news is that this "fools" your temp. gauge into a low reading, that front hole allows a lot of colder coolant to enter the head right under the sending unit while the reduced pressure / flow to the rear of the engine runs the rear cylinders hotter.

Bottomline, my thinking is that you never want to unblock the front hole and in most cases, also keep the center hole blocked.
I do talk to some people who say that it is helpful to partially open the center hole. (5/16" hole) The thinking is to help even-out the head temperature by adding additional cold block coolant to the head at the mid-point. This makes some sense seeing that the front of the head does see the coolant when it is the hottest.
DD


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 Post subject:
PostPosted: Fri Oct 29, 2004 1:36 pm 
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Turbo EFI
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Joined: Tue Feb 18, 2003 7:34 am
Posts: 2479
Location: Lubbock, Texas
Car Model: 1964 Plymouth Valiant V200 Sedan
Semi-educated guess:
I don't know about those particular holes in the block, but some features of any casting are there for the casting process, and not for the part's actual function. General practice in casting design is to keep uniform thickness when possible. An open area in the right place can reduce the chance of cracking during solidification and in service.


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 Post subject:
PostPosted: Mon Nov 01, 2004 1:45 pm 
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Supercharged
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Joined: Sun Nov 03, 2002 9:20 pm
Posts: 13281
Location: Fircrest, WA
Car Model: 76 D100
Okay, thanks for the replies. Looks like ruined a perfectly good head gasket.:oops: I think I will just run this gasket until I have a chance to play around with another head and do some porting. Hopefully taht won't be too long and hopefully no damage will occur. :?

When i get a decent block to build into a performance motor I will just tap and fill those holes.


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 Post subject:
PostPosted: Mon Nov 01, 2004 4:08 pm 
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Board Sponsor
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Joined: Wed Oct 23, 2002 7:54 pm
Posts: 658
Location: Hutchinson, MN
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Maybe you can put a thin brass shim over the two holes you punched out.


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